Advanced Smart Factory Mechatronics Training System for Industry 4.0

Advanced smart factory mechatronics training system for industry 4.0 | Amatrol | Aidex

Overview of the Advanced smart factory mechatronics training system for industry 4.0

The Amatrol Advanced Smart Factory Mechatronics Training System is a comprehensive learning ecosystem designed for the modern era of manufacturing. It deconstructs the complex principles of Industry 4.0 into fundamental, understandable components. This system is not merely a piece of equipment. It is a fully integrated platform that provides hands on experience with the technologies driving industrial automation. It is specifically designed for post secondary and vocational programs that aim to prepare students for high demand technical careers. The primary benefit of this system is its ability to bridge the critical skills gap. It connects theoretical classroom knowledge with the practical, real world challenges found on a modern factory floor. Students gain proficiency in building, operating, and troubleshooting the automated systems that define contemporary industry.

Key skills and applications of the Advanced smart factory mechatronics training system for industry 4.0

This training system builds technical competency from the ground up. It begins with the core principles of mechatronics and progressively introduces more complex, integrated systems. Learners develop essential skills in PLC programming, the operation of multi axis robotic arms, and industrial network communications like Ethernet/IP. The curriculum also covers the integration of various sensors, data acquisition, and the use of a Human Machine Interface (HMI) for system control and monitoring. The primary application of this system is to simulate realistic manufacturing scenarios within a safe and controlled educational setting. This allows students to practice hands on troubleshooting and system optimization, preparing them for the dynamic environment of a smart factory.

Advanced smart factory mechatronics training system for industry 4.0 specifications and features

Feature Specification
Product dimensions Approximately 96 in. L x 48 in. W x 72 in. H
Product weight Approximately 1200 lbs
Applicable education levels Post-secondary, Vocational Training, Workforce Development
PLC controller Allen-Bradley CompactLogix L16
Robotic arm Fanuc LR Mate 200iD 6-Axis Robot
HMI panel PanelView Plus
Network infrastructure Ethernet/IP
Identification system RFID scanner and tags
Data connectivity Data acquisition and cloud connectivity module
Design Modular and expandable
Curriculum Interactive multimedia eLearning curriculum
Training feature Built-in fault insertion capabilities
Control systems Pneumatic and electrical controls
Transport system Belt conveyor system
Safety Safety interlock systems and guarding
Documentation Includes student manuals and instructor guides

Providing the Advanced smart factory mechatronics training system for industry 4.0 to the midwest

Aidex is proud to supply the Advanced Smart Factory Mechatronics Training System for Industry 4.0 to learning institutions across the Midwest. We are committed to equipping educators and students in the region with the industry leading tools they need to succeed.

Frequently asked questions

What core topics does the Advanced smart factory mechatronics training system for industry 4.0 curriculum cover?

The curriculum provides comprehensive training across several key areas of Industry 4.0. Core topics include PLC programming, industrial robotics, sensor technology, industrial network communication, Human-Machine Interface (HMI) operation, data analytics, and integrated system troubleshooting.

What is the target audience for the Advanced smart factory mechatronics training system for industry 4.0?

The system is designed for students in post-secondary educational programs, such as mechatronics, industrial automation, robotics, and engineering technology. It is also an excellent tool for workforce development and upskilling incumbent workers who need to adapt to new smart factory technologies.

Is the system modular and expandable?

Yes, the system is designed with a modular structure. This allows institutions to begin with a foundational station and add more capabilities and stations over time, eventually building a full, integrated smart factory production line.

What type of robot is included?

The training system features a Fanuc LR Mate 200iD industrial robot. This is a widely used model in real-world manufacturing and automation, providing students with relevant, career-focused experience.

Does the training system include software?

Yes, the package is all-inclusive. It comes with all necessary software for programming the PLC and robot, developing HMI screens, and accessing Amatrol’s interactive eLearning curriculum.

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The curriculum provides comprehensive training across several key areas of Industry 4.0. Core topics include PLC programming, industrial robotics, sensor technology, industrial network communication, Human-Machine Interface (HMI) operation, data analytics, and integrated system troubleshooting.


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The system is designed for students in post-secondary educational programs, such as mechatronics, industrial automation, robotics, and engineering technology. It is also an excellent tool for workforce development and upskilling incumbent workers who need to adapt to new smart factory technologies.


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Individual Station Detail

Amatrol’s individual Mechatronics stations can be used in a variety of combinations (contact Amatrol for more information on specific options). All together, these stations make up a complete flexible manufacturing system. Each station is a small mechatronics system in itself with multiple, integrated technologies that can be used stand-alone or in various combinations, creating unlimited project capability.

Amatrol’s Mechatronics line can be outfitted with programmable logic controllers (PLCs) from either Allen-Bradley (870-AB53A) or Siemens (870-S715). In addition, a variety of options are available for the Mechatronics line, including:

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Providing insight, selection, installation, and ongoing support of the latest educational and career technology.

For more information or to contact Aidex, your Authorized Reseller, call 800-251-9935 or email info@aidex.com.

Core System Components and Station Details

  • Individual Station Detail: Amatrol’s individual Mechatronics stations can be used stand-alone or in various combinations, creating unlimited project capability. Each station is a small mechatronics system in itself with multiple, integrated technologies. The complete flexible manufacturing system includes:
    • Station 1 – Pick and Place Feeding
    • Station 2 – Gauging
    • Station 3 – Orientation Processing
    • Station 4 – Sorting / Buffering
    • Station 5 – Servo Robotic Assembly (utilizing FANUC LR Mate or Amatrol Pegasus robot )
    • Station 6 – Torque Assembly
    • Station 7 – Inventory Storage
    • Station 8 – CNC Mill
    • Station 9 – Hydraulic Press
  • PLC Options: The Mechatronics line can be outfitted with programmable logic controllers (PLCs) from either Allen-Bradley (870-AB53A) or Siemens (870-S715).
  • Smart Factory Transformation Components: To evolve the Mechatronics line into a true Smart Factory, Amatrol added a station for networking communications equipment and various connected technologies:
    • Smart Sensors: Smart sensors with I/O links provide flexible manufacturing, predictive maintenance, and data analytics capabilities. Featured smart sensors include pneumatics/vacuum, ultrasonic, photoeye, stacklight, electrical current, and analog position and pressure sensors.
    • Smart Product ID: Smart product identification components, including barcode, vision, and RFID scanners, allow learners to track parts and see production history, supporting inventory control and part acceptance/rejection processes.
    • Network Communications: Ethernet/PROFINET and wireless communications equipment allow learners to utilize industrial protocols for real-time control, program transfer, data collection, and changing programs.
    • Network Security: Equipment teaches learners how to protect manufacturing processes and data from outside access, provide safe data communication between factory networks and the Internet, and securely extend operational data to suppliers and customers.
    • Smart Production: Industry-standard visual communications software allows learners to monitor processes, enter orders, and view and analyze production trends.
    • Smart Maintenance: Web-based, industry-standard manufacturing execution software collects system data from all Smart Factory components to automatically trigger necessary maintenance operations via apps usable on various devices.

Specific Smart Factory Learning System Modules & Curriculum

Amatrol offers a variety of specific learning systems to delve deeper into Smart Factory components and concepts (Contact Aidex for specific configurations with Allen-Bradley or Siemens PLCs):

  • Smart Sensors & Smart Product ID Modules:
    • Smart Factory Sensor Learning System, Pneumatics / Vacuum Sensor (e.g., 87-SN1AB53A/87-SN1S715)
    • Smart Factory Sensor Learning System, Ultrasonic Sensor (e.g., 87-SN2AB53A/87-SN2S715)
    • Smart Factory Sensor Learning System, Photoeye (e.g., 87-SN3AB53A/87-SN3S715)
    • Smart Factory Smart Device Learning System, Stack Light (e.g., 87-SN4AB53A/87-SN4S715)
    • Smart Factory Sensor Learning System, Electrical (Current Monitoring) (e.g., 87-SN6AB53A/87-SN6S715)
    • Smart Factory Sensor Learning System, Analog Position Sensor (e.g., 87-SN7AB53A/87-SN7S715)
    • Smart Factory Sensor Learning System, Analog Pressure Sensor (e.g., 87-SN9AB53A/87-SN9S715)
    • Mechatronics Barcode Learning System (e.g., 87-BR2AB53A/87-BR2S715): Teaches programming and operation of barcode reading systems.
    • Smart Factory RF Identification Learning System (e.g., 87-RF1AB53B/87-RF1S715): Teaches programming and operation of RFID systems.
    • Mechatronics Vision Inspection Learning System (e.g., 87-VS1AB53A/87-VS1S715): Teaches the use of machine vision systems.
  • Network Communications/Security & Smart Maintenance/Production Modules:
    • Mobile Workstation – Smart Factory Communications (87-MS1A): Provides integrated organization of communications modules.
    • Mechatronics Wireless Communications Learning System (87-WLAS) [U.S. Customers Only].
    • Smart Factory Ethernet Learning System (e.g., 87-ENAB53B/87-ENS715): Teaches communications between intelligent automation devices.
    • Smart Factory Network Security Learning System (e.g., 87-NS1AB53A/87-NS1S715): Teaches network security for communications.
    • Smart Factory Visual Communications Learning System (e.g., 87-VCAB53A/87-VCS715): Teaches web-based maintenance communications.
    • Smart Factory Manufacturing Execution Learning System (e.g., 87-MEAB53A/87-MES715): Teaches web-based production control, scheduling, and monitoring.
  • Additional Mechatronics Options (Base System):
    • MechaSIM Mechatronics Simulation Learning System (e.g., 87-MSSAB53A)
    • Mechatronics Ethernet Learning System (e.g., 87-ENAB53A)
    • Mechatronics Troubleshooting Learning System (e.g., 87-FTSAB53A/87-FTSS715)
    • Mechatronics HMI Terminal Learning System (e.g., 87-HMIAB53A/87-HMIS715)
    • PLC Learning System (e.g., 87-IOSAB53A/87-IOSS715)
  • Amatrol eLearning Curriculum:
    • Thoughtfully combines in-depth theoretical knowledge with practical, hands-on skills.
    • Covers important topics such as Basic Robot Programming & Operation, Introduction to Electronic Sensors, RFID Operation & Programming, Introduction to Ethernet Networks, and Cloud-Based Data Acquisition.
    • Learners practice skills like jogging a Servo robot, teaching robot position points, connecting and operating proximity sensors, configuring an IOLink Master, setting IP addresses, and operating cloud-based data acquisition systems.
    • Features a highly-interactive multimedia format with 3D animations, videos, pictures, voiceovers, and interactive quizzes.
    • Offers anytime, anywhere online access via an intuitive web-based Learning Management System (LMS), promoting self-paced learning.

Aidex: Partnering for Your Industry 4.0 Workforce Development with Amatrol’s Smart Factory in our Midwest service area

Aidex is your partner in building a future-ready workforce, offering Amatrol’s Smart Factory Mechatronics Training System to institutions in [Insert specific states Aidex services here, or use “our service regions”]. This comprehensive, integrated system provides an unparalleled hands-on learning experience in Industry 4.0 automation and smart manufacturing technologies. We are committed to helping you chart a course to meet your specific teaching goals for next-level industrial training.

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