The Amatrol 990-PAB53AF provides a fundamental framework for mastering modern industrial troubleshooting. In today’s automated environments, the Programmable Logic Controller (PLC) acts as the brain of the operation. When a system fails, the ability to quickly and accurately diagnose the issue is a critical skill. This portable training system is designed for educators and students who need a practical, hands-on platform to build this exact expertise. It deconstructs the complex process of PLC troubleshooting into a series of manageable, real-world scenarios. The system focuses on the Allen-Bradley CompactLogix L16 controller, a widely used component in the industry. It equips learners with the core competencies to test inputs, analyze ladder logic, and identify equipment failures. This approach transforms a daunting task into a repeatable, methodical process, preparing students for the demands of industrial maintenance and engineering roles.
Students using this trainer will build a strong, applicable skill set centered on systematic problem-solving. The learning process begins with the basics of PLC operation and safety. It then progresses to interpreting and using PLC ladder logic for diagnostics. Learners practice identifying and testing various input and output devices to determine if a fault is in the field or within the controller. A key feature is the system’s ability to simulate over 30 common electrical faults. This allows students to experience realistic equipment failures in a controlled environment. They learn to use multimeter probes and software to trace symptoms back to the root cause, building confidence and competence. This hands-on practice covers essential troubleshooting techniques for both hardware and software, including addressing processor faults, power supply issues, and communication errors.
| Specification | Detail |
| Product dimensions | 22.5 in. (W) x 18 in. (D) x 11.75 in. (H) |
| Product weight | Approximately 35 lbs. (16 kg) |
| Applicable education levels | High School, Vocational School, Community College, University |
| PLC type | Allen-Bradley CompactLogix L16ER (1769-L16ER-BB1B) |
| Fault insertion system | Manual, with over 30 electrical faults |
| I/O devices | Pushbuttons, selector switches, indicator lights |
| Input simulation | (4) Pushbuttons (2 normally open, 2 normally closed), (2) Selector switches (2-position and 3-position) |
| Output simulation | (4) Output indicators |
| Test points | Banana jack test points for I/O and power supply |
| Power requirements | 120 VAC / 60 Hz / 1 phase |
| Software | Studio 5000 Logix Designer (customer supplied or part number 14729) |
| Curriculum | Student Reference Guide, Multimedia Curriculum |
| Portability | Enclosed in a durable, portable case with handle |
| Safety features | Lockout/Tagout capability |
Aidex is proud to supply the Portable PLC Troubleshooting Training system to learning institutions across the Midwest. We are committed to equipping educators and students in the region with the industry-leading tools they need to succeed in technical careers.
The curriculum is comprehensive and designed to build skills progressively. Key topics include PLC safety, understanding PLC operation, troubleshooting input and output devices, using PLC software for diagnostics, troubleshooting PLC systems, and practical application of fault correction techniques on both hardware and software.
This training system is ideal for students and professionals in industrial maintenance, automation technology, engineering, and manufacturing programs. It is perfectly suited for use in community colleges, vocational schools, technical high schools, and workforce development centers that aim to provide practical, hands-on skills for modern industry.
The required Rockwell Studio 5000 Logix Designer software is not included with the base unit. It must be provided by the customer or can be purchased separately through Aidex.
The entire system, including the PLC, power supply, and I/O interface, is housed within a durable, suitcase-style enclosure. This self-contained design with a carrying handle makes it easy to transport between classrooms, labs, or even to different campuses.
The trainer includes a manual fault system that allows an instructor to introduce over 30 different real-world electrical faults. Instructors can use switches to create specific problems, such as a faulty input or a shorted output, which students must then diagnose and solve using a multimeter and the PLC software.
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For more information or to contact Aidex, your Authorized Reseller, call 800-251-9935 or email info@aidex.com.
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