The Bayport Technical Portable Distillation Trainer provides a transparent and fundamental look into the principles of thermal separation. Designed for educators and students in process technology and engineering programs, this unit deconstructs the complex process of distillation into its core components. The system uses a glass construction, which allows for direct observation of the separation process as it happens. Students can see the vapor rise, condense, and collect, connecting theoretical concepts to tangible outcomes. The integrated chiller ensures precise temperature control, a critical variable in achieving effective separation. This trainer is a complete, self-contained system that simplifies a core industrial process, making it an ideal tool for building foundational knowledge in a controlled, classroom environment.
Using this trainer, students develop a core understanding of process control and separation science. The primary skill is learning to manage a distillation process by manipulating key variables. Learners will adjust heat input to the reboiler, control the cooling rate in the condenser via the chiller, and monitor temperatures throughout the system. This hands-on approach builds a strong mental model of how boiling points and volatility drive separation. Applications include understanding fractional distillation, troubleshooting common process upsets like flooding or weeping, and grasping the fundamentals of material and energy balances. It serves as an essential precursor to operating more complex, industrial-scale distillation columns found in chemical processing and petroleum refining.
| Specification | Detail |
| Product dimensions | 36 in. W x 24 in. L x 48 in. H |
| Product weight | 150 lbs. |
| Applicable education levels | High School, Technical College, University |
| Column material | Borosilicate Glass |
| Packing type | Raschig Rings (Ceramic) |
| Reboiler type | Glass, 1L Capacity |
| Heating method | Electric Heating Mantle with Variable Controller |
| Condenser type | Glass Coil Condenser |
| Chiller capacity | 0.25 Ton |
| Chiller temperature range | -5Β°C to 25Β°C |
| Pump type | Magnetic Drive Centrifugal Pump |
| Feed tank capacity | 5L, Graduated |
| Product tank capacity | 5L, Graduated |
| Instrumentation | Digital Temperature Indicators (x4), Flow Meter |
| Frame material | Powder-Coated Steel with Locking Casters |
| Power requirements | 120VAC, 60Hz, 15A |
| Included documentation | User Manual, Student Workbook, Instructor Guide |
Aidex is proud to supply the Portable Distillation Trainer to learning institutions across the Midwest. We are committed to equipping educators and students in the region with the industry-leading tools they need to succeed. Our team provides dedicated support to ensure seamless integration into your curriculum.
The curriculum focuses on the fundamental principles of distillation. Key topics include vapor-liquid equilibrium, boiling point theory, material and energy balances, heat transfer in reboilers and condensers, and the function of column packing. It also covers operational procedures, startup, shutdown, and basic troubleshooting.
This trainer is designed for students in high school vocational programs, community college process technology (PTEC) degrees, and university chemical engineering programs. It is ideal for anyone needing a foundational, hands-on understanding of separation processes before working with larger, more complex industrial equipment.
Yes, the system uses high-quality borosilicate glass, which is known for its thermal shock resistance and durability. While it requires careful handling, it is designed for the rigors of a supervised educational setting. The steel frame also provides significant protection for the glass components.
The chiller provides a continuous and precisely controlled flow of cooling fluid to the condenser. This is critical for efficiently converting the vapor back into a liquid (distillate). The ability to control the cooling temperature allows instructors to demonstrate how condensation efficiency affects the overall separation process.
The trainer arrives as a self-contained unit on a mobile frame. Setup primarily involves connecting the unit to a standard 120V power outlet and filling the feed tank with the desired liquid mixture for separation (e.g., an ethanol-water solution). No special plumbing or ventilation is typically required for basic demonstrations.
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For more information or to contact Aidex, your Authorized Reseller, call 800-251-9935 or email info@aidex.com.
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