The DN Solutions DEM 4000 is a compact vertical machining center engineered for complex, high-precision 5-axis machining. It is fundamentally designed to bring the power of simultaneous 5-axis capabilities into a space-efficient and rigid platform. This machine is ideal for educational institutions and technical training centers that need to teach the next generation of machinists on industry-relevant equipment. The primary challenge it solves is the accessibility of advanced manufacturing technology. By providing a smaller footprint without compromising on performance, the DEM 4000 allows students to gain hands-on experience with the multi-axis machining techniques used to produce intricate components in the aerospace, medical, and automotive industries. It simplifies the complex, making advanced principles understandable through practical application.
Working with the DEM 4000 enables students to develop a deep and practical skill set in advanced manufacturing. The curriculum naturally focuses on the principles of 5-axis machining, including both 3+2 positional and fully simultaneous toolpaths. Students learn to program, set up, and operate CNC machinery for complex geometries that are impossible on 3-axis machines. Key skills include understanding kinematic principles, advanced G-code, and the integration of CAM software for creating efficient multi-axis machining strategies. Applications mirror real-world production, from prototyping complex medical implants to machining aerospace components with contoured surfaces. This direct experience prepares learners to step into high-demand roles where precision and an understanding of advanced manufacturing processes are critical requirements.
| Feature | Specification |
|---|---|
| Product Dimensions | 2,160 mm x 3,255 mm x 2,985 mm (W x D x H) |
| Product Weight | 7,000 kg (15,432 lbs) |
| Applicable Education Levels | Post-Secondary, Vocational, Technical College |
| Table Size | ⌀ 400 mm (15.7 in) |
| Max Workpiece Size | ⌀ 500 mm x 450 mm (⌀ 19.7 in x 17.7 in) |
| Travel Distance (X-axis) | 400 mm (15.7 in) |
| Travel Distance (Y-axis) | 435 mm (17.1 in) |
| Travel Distance (Z-axis) | 500 mm (19.7 in) |
| A-axis Travel | 150° (+30° to -120°) |
| C-axis Travel | 360° |
| Spindle Speed | 12,000 rpm (Optional: 20,000 rpm) |
| Spindle Motor Power | 18.5 / 11 kW (24.8 / 14.8 hp) |
| Spindle Taper | BIG PLUS BBT40 |
| Tool Storage Capacity | 30 Tools (Optional: 40, 60) |
| Control System | FANUC 0i Plus Series with 15″ screen |
| Guideway Type | LM Guideways |
| Coolant System | Through Spindle Coolant (20 bar) |
Aidex is proud to supply the DN Solutions DEM 4000 to learning institutions across the Midwest. We are committed to equipping educators and students in the region with the industry-leading tools they need to succeed in advanced manufacturing careers.
The curriculum built around the DEM 4000 covers fundamental to advanced concepts in 5-axis machining. Core topics include machine setup and calibration, understanding tool center point control, 3+2 positional programming for reduced setups, and simultaneous 5-axis toolpaths for machining complex contours. It also heavily integrates with CAD/CAM software workflows, teaching students how to go from a digital model to a finished, high-precision part.
The DEM 4000 is designed for post-secondary and vocational education programs focused on modern manufacturing. Its target audience includes students at technical colleges, university engineering departments, and workforce development centers. It is ideal for programs aiming to provide graduates with practical, hands-on experience on equipment that is directly representative of what is used in the aerospace, medical device, and high-end automotive industries.
Its suitability comes from its compact design, which delivers full 5-axis capability in a manageable footprint for school labs. The machine uses an industry-standard FANUC controller, ensuring students learn on a platform they will encounter in the professional world. Furthermore, its robust construction and included safety features create a secure and effective environment for hands-on instruction.
The DEM 4000 teaches both. In 3+2 machining, the two rotational axes (A and C) are used to lock the workpiece in a tilted position, after which the machine performs standard 3-axis operations. This is simpler to program and is used to minimize setups. Simultaneous 5-axis machining involves the constant, simultaneous movement of all five axes to create complex, organic shapes like turbine blades or orthopedic implants. This is the most advanced form of machining and a key skill for students to learn.
Aidex provides comprehensive support for the DEM 4000, including installation, training, and ongoing service. Our team works with educators to ensure the machine is properly integrated into their curriculum and that instructors are confident in its operation, allowing them to provide the best possible learning experience for their students throughout the Midwest.
For more information or to contact Aidex, your Authorized Reseller, call 800-251-9935 or email info@aidex.com.
If your wish list isn’t clear, your dreams won’t be either. When you model thoughtful planning for your CTE program, you’re teaching students how to turn their own dreams into reality.
