The Amatrol T5554 Advanced Analytical Process Control training system provides a comprehensive learning platform for students and aspiring technicians. It is designed for educational institutions and industrial training centers focused on process control technology. The system uses industrial-grade components to teach the principles of controlling and monitoring liquid chemical processes based on analytical measurements like pH and conductivity. Students gain practical, hands-on experience with process loops, PID controllers, and HART communication protocols. The primary benefit of the T5554 is its ability to bridge the gap between theoretical knowledge and real-world job skills, preparing learners for careers in industries such as chemical processing, pharmaceuticals, and water treatment. It effectively solves the challenge of teaching complex process control in a safe and controlled classroom environment.
Students using the T5554 system will develop a range of critical, in-demand skills. They will learn to operate, calibrate, and tune a complete process control loop using pH and conductivity as key variables. The curriculum covers advanced PID control strategies, including on/off control, proportional control, integral control, and derivative control. Learners will also master the use of HART communication for configuring and diagnosing smart field devices. A significant application of this system is its built-in troubleshooting capability. Using Amatrol’s FaultPro software, students can diagnose and correct over 35 different realistic system faults, building confidence and problem-solving abilities essential for a career in process technology.
| Component | Specification |
|---|---|
| Mobile Workstation | Heavy-duty welded steel with locking casters |
| Control Panel | Honeywell Loop Controller, With a PLC interface as an optional add on. |
| Instrumentation | Yokogawa multi-channel smart transmitter, Rosemount smart pH sensor, Rosemount smart conductivity sensor |
| Temperature Sensor | RTD with DIN connector |
| Level Switches | Capacitive type for reagent and mix tanks |
| Reagent Tank | 4-gallon capacity with reagent mixer |
| Mix Tank | 4-gallon capacity with level sight glass |
| Drain Tank | 5-gallon capacity |
| Process Pump | Centrifugal pump with 1/2-in. inlet/outlet |
| Reagent Pump | Diaphragm-type metering pump |
| Control Valve | I/P-actuated globe-type valve |
| Communications | HART communication protocol enabled |
| FaultPro Software | Optional |
| Student Curriculum | Interactive multimedia curriculum for theory and skills |
| Power Requirement | 120 VAC / 60 Hz / 1 Phase |
Aidex is proud to supply the Advanced Analytical Process Control training system T5554 to learning institutions across the Midwest. We are committed to equipping educators and students in the region with the industry-leading tools they need to succeed.
Analytical process control is a specialized area of industrial automation that involves monitoring and controlling a process based on the chemical or physical properties of the substance, such as its pH or conductivity. This system teaches students how to maintain these properties within a specific range.
The T5554 training system includes industrial-grade smart sensors, including a Rosemount smart pH sensor, a Rosemount smart conductivity sensor, a resistance temperature detector (RTD), and capacitive-type level switches.
Yes, the system is equipped with Amatrol’s FaultPro software, an electronic fault insertion system that allows instructors to create over 35 realistic faults. This feature enables students to practice and develop essential diagnostic and troubleshooting skills in a controlled environment.
HART (Highway Addressable Remote Transducer) is a widely used communication protocol in process industries. It allows for digital information to be superimposed on the traditional analog signal. Teaching HART is crucial as it enables technicians to remotely configure, calibrate, and diagnose smart field instruments, which is a vital skill in modern facilities.
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For more information or to contact Aidex, your Authorized Reseller, call 800-251-9935 or email info@aidex.com.
Students and professionals utilizing the Amatrol T5554 system will acquire a robust set of hands-on skills vital for analytical process control environments:
The Amatrol T5554 Analytical Process Control Learning System features an array of real-world components and comprehensive curriculum:
Aidex is your trusted provider for advanced technical education solutions like the Amatrol Analytical Process Control Learning System (T5554). We are dedicated to equipping learners in our service regions with the tools and knowledge necessary for success in industries requiring precise chemical process control. This system provides the hands-on experience essential for today’s technicians.
If your wish list isn’t clear, your dreams won’t be either. When you model thoughtful planning for your CTE program, you’re teaching students how to turn their own dreams into reality.